File:External floating roof tank (double deck).jpg
External floating roof tank (double deck type)

An external floating roof tank is a storage tank commonly used to store large quantities of petroleum products such as crude oil or condensate. It comprises an open- topped cylindrical steel shell equipped with a roof that floats on the surface of the stored liquid. The roof rises and falls with the liquid level in the tank. As opposed to a fixed roof tank there is no vapor space (ullage) in the floating roof tank (except for very low liquid level situations). In principle, this eliminates breathing losses and greatly reduces the evaporative loss of the stored liquid There is a rim seal system between the tank shell and roof to reduce rim evaporation.

The roof has support legs hanging down into the liquid. At low liquid levels the roof eventually lands and a vapor space forms between the liquid surface and the roof, similar to a fixed roof tank. The support legs are usually retractable to increase the working volume of the tank.

Advantages

External roof tanks are usually installed for environmental or economical reasons to limit product loss and reduce the emission of volatile organic compounds (VOC), an air pollutant.

Normally (roof not landed), there is little vapor space, and consequently a much smaller risk of internal tank explosion.

Disadvantages

Rain water and snow can accumulate on the roof, eventually the roof may sink.

Water on the roof is usually drained from a flexible hose that runs from a drain-sump on the roof, through the stored liquid to a drain valve on the shell at the base of the tank. The hose often develops leaks and drains both water and product.


Note: The following 2 paragraphs (starting "Results of...") are direct wording from a For-Profit company & linked to their website meant for promoting sales of their specific product in a competitive industry where multiple different companies have similar products. This is in direct violation of "Oilfield Wiki is not a...means of promotion," Sections 1) Advocacy, 4) Self-Promotion & 5) Advertising.

There are independent & industry derived testing of this issue and subsequently published papers from these studies that do collaborate the statements made, however they have not been uniformly adopted as fact by the industry. The following paragraphs should be removed as well as the link, and be replaced with documented, independently verifiable testing publications.

Results of Shunt Malfunctions A poorly contacting rim-seal shunt on an EFRT is an example of where sparks might occur during lightning storms. If there is a non-conducting layer on the shell or the shunt, the spark will initially be an air-gap spark that will break down the insulation, followed by current flow in a poorly contacting area resulting in thermal sparking.

Shunt malfunction can result in months or years of downtime, single tank damage, damage to an entire facility, or damage to personnel. Shunts alone are too unreliable to take this chance, as testing has shown that, rather than reducing the risk of fire from lightning strikes, they may actually be increasing risk potential.

See also

External links